Fusion Bond Epoxy
Fusion bond epoxy coating delivers superior corrosion resistance and durability for pipelines, steel, and industrial equipment. Located in Alberta, serving internationally, we have been the trusted applicator for industry leaders for over 30 years. Contact us to discuss your project and request a quote.
Fusion Bond Epoxy Overview
What is Fusion Bond Epoxy?
Fusion Bond Epoxy (FBE) is a specialty form of powder coating in which a dry powder epoxy resin is applied to a pre-heated steel substrate, then melts and flows, creating a uniform coating. After thermosetting in a curing oven, FBE becomes a dense, seamless adhesive layer that prevents water, oxygen, and other contaminants from reaching the substrate surface.
What are the benefits of Fusion Bond Epoxy?
FBE is engineered to aggressively protect steel surfaces and shows excellent resistance to wastewater, corrosive soils, hydrocarbons, harsh chemicals, and seawater. Notably, select FBE systems also comply with NSF/ANSI 61 and WRAS standards, qualifying them for use in drinking water infrastructure.
What is Fusion Bond Epoxy’s most common application?
FBE is widely specified for internal and external coatings on pipes, spools, fittings, valves, pumps, drains, hydrants, and porous castings across the oil and gas, water supply, sewage, and chemical processing industries. CCI applies FBE to meet recognized pipeline standards (CSA-Z245.20 Series-22) and water and sewage infrastructure specifications (AWWA C213 and C550, NSF/ANSI 61 and 372).
Factors to consider when specifying Fusion Bond Epoxy
Project owners must account for two factors when specifying FBE coating. First, the substrate material must withstand curing temperatures (ranging from 225 to 245 Celsius (437 to 473F)). Secondly, ensure that the selected coating applicator's curing oven can accommodate the component before fabrication. Oven dimensions vary by shop; the Custom Coatings International curing oven measures 10’H x 14’L x 9.6’W.
Why choose Custom Coatings International?
In industries where coating failures can drive excessive repair and maintenance costs, choosing an experienced, proven applicator is critical. With over 30 years of experience applying protective coatings and references including Baker Hughes, CCI has earned a reputation for delivering high-quality coating finishes on time and to specification. Contact us to request a quote or discuss your application.
Benefits of Fusion Bond Epoxy Coating
FBE coatings provide a wide range of benefits that extend the life and reliability of critical assets:
- Corrosion resistance → Protects steel from moisture, soil conditions, and aggressive chemicals.
- Abrasion and impact resistance → Withstands handling, transport, and installation stresses.
- Strong adhesion → Bonds directly to metal substrates for long-lasting protection.
- Chemical resistance → minimizes wear on moving components, extending equipment life.
- High temperature performance → Can endure elevated operating conditions without losing effectiveness.
- Environmentally friendly → Contains little to no volatile organic compounds (VOCs).
Applications of Fusion Bond Epoxy Coating
Water & Wastewater Systems
Prevents leaks and corrosion in critical infrastructure.
Oil & Gas Pipelines
Protects buried and submerged pipelines from corrosion and wear.
Construction Equipment
Extends the service life of steel beams, rebar, and structural supports.
Marine & Offshore Applications
Withstands saltwater exposure and harsh offshore conditions.
Valves, Fittings & Couplings
Enhances durability and reliability of mechanical components.
Single-Layer and Multi-Layer FBE Systems
We’re equipped to handle projects of all sizes. Anything from small precision components to large-scale industrial equipment. Our facility includes:
- Single-layer FBE → Provides excellent corrosion protection and mechanical strength for many standard applications.
- Multi-layer FBE → Combines FBE with additional topcoats (such as polyethylene or polypropylene) to enhance resistance against higher temperatures, moisture ingress, and mechanical stress.
Common Industrial Paint Coatings Applications
With decades of experience in industrial coatings, we understand the demands of Alberta’s harsh climate and the rigorous standards of industries like oil and gas, construction, and infrastructure. Our team specializes in fusion bond epoxy applications with:
- Advanced surface preparation techniques
- Precise application and curing processes
- Strict quality control measures
- Fast turnaround times
- Competitive pricing
If you’re looking for fusion bond epoxy coating in Alberta, trust Custom Coatings International Inc. to provide solutions that protect your assets and reduce maintenance costs. Contact our team today to discuss your project needs.
Let’s Discuss Your Project
Need help finding the right solution? Contact us below or fill out the contact form, and the appropriate customer service specialist will contact you.
Fusion Bond Epoxy FAQs
-
When properly applied, FBE coatings can last 20 to 30 years or more, depending on the operating environment and maintenance practices. Buried or submerged pipelines with FBE protection often achieve decades of reliable performance.
-
FBE is most often used on pipelines, valves, fittings, rebar, construction equipment, and marine infrastructure. It is especially valued in oil & gas, water treatment, and offshore applications.
-
Fusion Bond Epoxy coating is thermosetting, meaning that the size of parts is limited to the size of the oven. Currently, Custom Coatings International has a 10’ by 14’ oven, allowing us to work on numerous parts and equipment from numerous industries.
-
FBE is considered environmentally friendly because it contains very low volatile organic compounds (VOCs) and produces minimal emissions during application.